Customer cases of a variety of our projects: What was developed and what do our customers say themselves?
Integration of Industry 4.0 production systems using OPC UA technology
At Valio, product quality and traceability requirements are at a very high level, highlighting the importance of smooth and reliable communication between different production systems. To meet these requirements, Prosys developed the OPC UA standard based software Valio uses for integrating all their automation and manufacturing execution systems.
Innovative Online Tool for Technical Trade
Prosys has developed in co-operation with Atoy Group an innovative online tool for automotive technical trade and workshop operations. The new online tool allows the spare part retailer or mechanic to find the right parts fast and efficiently using a car registration number or a spare part number. Using the system workshops can improve their services by offering customized maintenance and repair services. The system can be integrated into ERP systems and sends purchase orders from workshops to wholesalers and onward to importers automatically.
Communication Solution for Process Industry
Neste Jacobs is the Nordic region’s leading provider of technology, engineering and project services for the oil and gas, biorefining, petrochemicals and chemicals industries, including also the utilities and life science sectors. Prosys has worked with Neste Jacobs to add the new OPC UA communication protocol to Advanced Process Control system and real-time process database. In another project Prosys developed hard control and alarm switch support for training simulator system using OPC UA.
Application for Handling Recipes for Chemical Processes
Prosys designed and developed with Adpap a recipe handling application, which is used to manage the recipes of chemical processes. The application provides a web browser based user interface for defining the ingredients, production units and process cells of a chemical plant. The system also provides production and consumption reports of finished batches and continuous production.
OPC and OPC UA Technology Training for an Energy company
Helsingin Energia is one of Finland's largest energy companies and they utilize OPC solutions provided by different vendors. The new OPC UA standard enables secure data transfer in all platforms and networks and use of OPC UA based solutions is expected to increase in many industries. Prosys organized a customized OPC and OPC UA technology training for Helsingin Energia.
Software applications for industrial automation
Metso’s automation business line customers are oil and gas industry, pulp and paper industry, power production, industrial gas and alternative fuels. Prosys designed and developed software for the diagnostics and management of valve controllers and valves for Metso. In another project a communication module for machine vision system was developed.
Production Data Acquisition and ERP Integration
Hansaprint's operational basis is G10 ERP system, which however needed to be complemented with a separate and more accurate production data acquisition and machine connections. Prosys developed a system, which in co-operation was customized for processes and machines of Hansaprint. The solution benefits include real-time data acquisition with customized machine and factory user interfaces, performance calculation, automatic transfer of data between different systems and reduction of manual reporting. Also the maintenance of production machines is more efficient when run time and fault diagnostics data is available.
Visual and Efficient Sales Configurator
Prosys developed sales configurator software to support training planning, customer service and sales activities of Semat. The sales configurator enables training program customization based on the needs of an individual customer company in a visual and efficient way.
Data acquisition and production monitoring for the printing industry
The Helprint printing house and Prosys developed together a solution, which integrates ERP system and press room operations, and renews production data acquisition, monitoring and reporting. The new system streamlines processes and reduces the number of applications used for reporting.
Web software application for paper machine
Prosys provided Valmet a software application for managing digital hydraulics control system parameters and PLC program used in specific parts of calender machines. The software visualizes important alarm and numerical data for a maintenance user and helps to configure essential control parameters easily.
Control system for industrial hygiene solution
Prosys developed the control and monitoring software for Biocid dry disinfection solution. Prosys was also responsible for the new graphical user interface which was based on touch screen technology. With the graphical user interface the user can control the cleaning system, monitor areas, create timings for devices and view the log files.